Turnkey Plant Case Study

Turnkey Plant Case Study

Airflow operates in many sectors and applications. A number of recent client projects are illustrated on this page. We are at the forefront of client requirements and look to drive research and development within the sectors of Industrial Ovens, Spray Booths, Product Finishing & Controlled Environment Enclosures. If you have any feedback or would like to feature in this section please contact us. We will be happy to provide a link to your website.

Turnkey Plant Case Study

The Company

Medium sized company located in Huddersfield and employing around twenty personnel.

The company is a specialist manufacturer of point of sale display equipment for both the high street and retail park markets.

Business had grown to a level of production output dictating the need to invest in an Airflow 'turnkey' conveyorised powder coating plant.

The Problem

The Airflow Box Oven and Airflow Water wash Spraybooth, although seen as the correct equipment for the volume of business when installed, were no longer adequate to match the production needs. The two operators had to degrease the components, powder coat them in a single booth, hang on racks and then load into the box oven. This inefficient method of working created an unacceptable quantity of rejects and inconsistencies in level of quality.

The Application

The pretreatment and application of a range of powder coatings to both wire mesh and sheet steel components, with up to 20 colours being used in any one week.

The Benefits

  • No overtime payments due to plant limitations
  • No added costs for effluent disposal tanker
  • More efficient use of gas and electrical energy
  • Acceptable pay-back time anticipated
  • Reduced production cycle times
  • A healthier working environment for workforce
Turnkey Plant Case Studies Installation
Turnkey Plant Case Studies Box Ovens

The Solution

The Airflow Turn-Key Conveyorised Powder Coating Plant provides a production oriented solution to match the rate at which the components were being manufactured. Consistency is now being achieved with the pre-treatment and finishing of the products which vastly reduces rejects and provides much improved quality standards.

Turnkey Plant Case Study

Gas Safe
Northwest Aerospace Alliance
Conformity Europe
ISO 9001

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